P36 SADDLE WASHERS Aztec Washer Company 9/2023 Aztec Washer Company: 13821 Danielson St., Poway, CA 92064 1-800 WASHER 5 (927-4375) Ph: 858 513-4350 • Fax: 858 513-4305 • [email protected] • www.aztecwasher.com
Quality and Service Worldwide Aztec Washer Company is a family owned and operated corporation located in Poway, California that started in 1968 When its founder, Henry DeGraan, became one of the first bonded washer manufacturers in the world. With his knowledge in the fastener industry, a few local distributors and several orders to fill, Aztec quickly grew to a prominent position in the market place. With over 50 years of experience, knowledge, service and loyalty to our customers, Aztec remains a leader in the industry around the globe with additional operations in the United Kingdom, Poland, Australia, and Mexico. The close working relationship established with our distributor networking ensures that the right parts, in the right quantities are available to meet customer needs and satisfaction. Our extensive tooling and production capabilities provide us with advantage to meet standard, large volume demands as well as custom specialties in the widest range of metals, polymers, and thicknesses allowing endless possibilities. Hank De Graan, Founder of Aztec Washer Company
Aztec is a &ertified ,62 9 1 comSany who Srides itself on Sroduct Tuality and customer satisfaction With an on site rubber chemist and state of the art insSection eTuiSment, we Serform constant monitorinJ to ensure both the customer·s and Aztec’s standards are met At Aztec we control all Shases of the manufacturinJ Srocess )rom SurchasinJ raw materials, our uniTue bondinJ Srocess, to Sroduction of the finished Sroduct Aztec Srofessionals worN hands on to oversee the entire oSeration Meeting the Need… Volume with Quality Aztec’s vast toolinJ caSabilities couSled with numerous elastomers, metal and alloy oStions enable us to offer our customers a variety of choices to fill virtually every need 7his e[ceStional toolinJ caSability Sermits us to beJin with almost any aSSlication conceSt and develoS a viable Sroduct within time constraints 2ur Sroduction deSartment, eTuiSSed with state of the art hiJh sSeed and variable sSeed Sresses, surface finishinJ machines and insSection eTuiSment, manufactures your e[act Sart Aztec meets the needs of customers with daily reTuirements in the hundreds to millions we can meet your volume and Tuality needs too $ maMor factor in Aztec’s rise to a leadershiS Sosition in this industry lies in our toolinJ resources and years of e[Serience 2ur caSabilities enable us to Sroduce both ´standardsµ and ´sSecialsµ in a ranJe of si]es to accommodate saddle washers Quality that Meets the Challenge
Our selection of backing material involves three primary considerations: strength, corrosion resistance and cost. Aztec’s sSecial alloys Srovide Jood Serformance when moderate strenJth and deÁection requirements exist. For higher stress applications, improved strength and corrosion resistance may be attained by a selection of specialty alloys and tempers such as 5052-H38. Use of an aluminum P36 saddle washer also minimizes concerns of galvanic corrosion in certain installations. Shape memory - same sealing properties even after repeated installation, high expansion or contraction factor - permanent seal, improved resistance to weather degradation - prolonged life span, excellent heat resistance - allows powder painting in standard or special colors. 7Ke KROe GLDPeteU LQ tKe UXEEeU Ls sPDOOeU tKDQ tKe KROe GLDPeteU LQ the metal 3RZGeU SDLQtLQJ Ls SRssLEOe LQ YDULRXs cRORUs 5eLQIRUcLQJ ULEs (3'0 eODstRPeU ´3RO\PeU µ vulcanized to aluminum µ PP tKLcN AOXPLQXP DOOR\ sKeet Our new 3RO\PeU is a result of industry demand and available technology. The unsuitable memory and wear characteristics of sponge and foam have been eliminated. The unsuitability of powder painting the part after the sponge has been glued on has been eliminated. 3RO\PeU has been developed to withstand the temperatures required to fully cure powder paint and still retain a full and complete bond between the polymer and its aluminum substrate. Memory characteristics very similar to solid polymers have been achieved thru experimentation in chemical technologies and our own expertise in vulcanizing. Backing Materials Aluminum Facing Materials Improved
Because of a unique bonding process, which bonds a strong backing material to a resilient facing material, Aztec’s 3 saddle washers will perform a function that neither material could perform alone. Where sealing challenges are presented, the conical desiJn directs the Áow of the elastomeric Sortion toward Sroblem areas When problems call for cushioning or vibration control, the facing material will also provide the solution. 3 saddle washers solve a variety of problems in numerous applications including: • Noise Control • High Winds Aztec’s unique 3 saddle washer products are designed to provide a permanent seal in a wide variety of applications, including: • Metal roofs and siding where the expansion and contraction of metal require a permanent resilient seal • Quality elastomerics, meeting the need for elasticity, memory, temperature extremes, chemical, ozone and sunlight-resistance. • Conical design directs flow of facing materials to form a seal conforming to both fastener and sealing surface. • Full-face design cushions fragile surfaces and minimizes vibration. • Choice of various colors and finishes A 3 saddle washer is used for fastening of roof coverings in conjunction with either screws or bolts. It is used as a crown fixing and is therefore placed on top of the corrugations or ribs. The 3 saddle washer has the shape that fits the profile of the roof covering. The 3 saddle washers consist of backing material which usually is steel or aluminum, and facing material which has to be very elastic and has good sealing capabilities. Standard saddle washer: The saddle washers on the market today are mostly made from the pre-painted steel or aluminium. The facing material is made of a low tensile strength polymer sponge. The current sponge material has poor memory characteristics which does not allow for the expansion and contraction of the panels used in metal building constructions. 3 saddle washers produced by Aztec are made of an aluminum sheet with a thickness of 1.0 mm or more. Facing material is a nitrogen expanded low durometer EPDM elastomer called "Polymer 36”. Backing material – Aluminium and facing material – 3RO\PeU µ are bonded together prior to forming of saddle washer. 3RO\PeU µ, in addition to its other excellent properties, it has a good temperature resistance. This allows the powder coating of saddle washer in any RAL, NCS or other special colors. Technology of 3 saddle washers powder coating as well as the machines used are specially developed by Aztec :DsKeU &RPSDQ\. )eDtXUes ,QcOXGe d Sroblem areas When Over 40 Years of proven experience in testing and retesting compounded formulas have led to the perfection of Aztec’s 3 saddle washers. Our washers possess extraordinary elasticity and memory when cushioning and vibration control are needed. As the saddle washer is compressed and fastened against a substrate, the facing material serves as a permanent cushion. Saddle Washers are More than just a washer Cushioning and Vibration Control
1.406” (35mm) #14 ID #14 ID 1.333” (33mm) 1.333” (33mm) 1.406” (35mm) 21º 38º 50º 0.040” (1mm) Aluminum 0.040” (1mm) Aluminum 1.535” (38mm) #14 ID 1.535” (38mm) 0.040” (1mm) Aluminum 1.931” (49mm) 1.747” (44mm) 2.000” (50mm) 1.531” (38mm) 1.545” (39mm) 1.065” (27mm) Vulcanized Rubber 0.950” (24mm) Vulcanized Rubber 0.750” (19.05mm) Vulcanized Rubber P36 Saddle Washer: AW-24 P36 Saddle Washer: AW-25 P36 Saddle Washer: ANT
1.312” (33mm) 1.187” (30mm) #14 ID 1.625” (41mm) 1.250” (31mm) 1.636” (40mm) #14 ID 1.250” (31mm) 63º 77º 1.462” (37mm) 1.169” (29mm) 1.491” (37mm) #14 ID 1.169” (29mm) 1.545” (39mm) 1.201” (30mm) 40º 0.040” (1mm) Aluminum 0.040” (1mm) Aluminum 0.965” (24.511mm) Vulcanized Rubber 0.975” (24mm) Vulcanized Rubber 0.930” (23mm) Vulcanized Rubber 0.040” (1mm) Aluminum P36 Saddle Washer: 26-15 P36 Saddle Washer: 26-27 P36 Saddle Washer: 26-49
P36 Saddle Washer: 32-25 P36 Saddle Washer: 41-32 P36 Saddle Washer: 55-32 1.583” (40mm) 1.308” (33mm) 1.080” (27mm) 60º 0.040” (1mm) Aluminum Vulcanized Rubber #14 ID 1.308” (33mm) 1.636” (41mm) 1.714” (43mm) 1.636” (41mm) #14 ID 1.989” (50mm) 1.714” (43mm) 60º 0.040” (1mm) Aluminum 1.475” (27mm) Vulcanized Rubber 2.854” (72mm) 2.306” (58mm) 52º - 54º 0.040” (1mm) Aluminum 2.020” (51mm) Vulcanized Rubber 2.306” (58mm) 2.000” (50mm) #14 ID
Specifications For P36 Saddle Washers Elastomer Compression Deflection @25% Density Water Absorption Max. Weight Change Temperature Range High Intermittent Tensile Strength ACCEL. Aging (7 Days @158ºF) Flexibility (No Cracking) Appearance Change Change in Compression Deflection Thermal Conductivity Color ASTM D 1056 ASTM D 3575 ASTM D 1056 N/A N/A ASTM D 1056 (DIE A) ASTM D 1056 ASTM C 177-85 N/A psi kPa psi kPa pcf g/cm3 % ºF ºF N/A 180º Bend N/A % K Factor N/A 2-5 14-35 4-8 .064-.128 5 -40 to +200 +200 75 517 Pass None +30 .30 Black Acid Alkali Gasoline and Oil Aromatic Hydrocarbons Excellent Excellent Fair Fair Ozone Ketones Chlorinated Solvents Oxidation Excellent Fair Poor Excellent Resistance To: Physical Property Test Method Unit Of Measurement Result Polymer Neoprene / EPDM / SBR UL-94-HF-1……………………………………………………………...…………………………LISTED UL-94-HBF…………………………………………………………………………………………PASS MIL-R-6130C………………………………………………………………………………………PASS FMVSS-302……………………………………………………………..…………………………PASS ASTM D 1056-67…………………………………………………………………………………SCE41 ASTM D 1056-78…………………………………………………………………………………RE41 ASTM D 1056-85, 91, 98……………………………………...…………………………………2A1 MIL-R-6130C TY/GR/CONDITION…………………………...…………………………………II-A-SOFT MIL-C-3133C MIL STD 670 B…………………….…………..…………………………………SCE3 UL 157/UL 50/ UL 508………………………………………….…………………………………LISTED Flammability Specifications Specifications
Aluminum, Commercial Alloy 5052 (Typical Properties) Mechanical Properties Value Tensile Strength Yield Strength Elongation Shear Strength 33,000 psi 28,000 psi 12% 20,000 psi Chemical Composition % Present Silicon (Si) Copper (Cu) Iron (Fe) Manganese (Mn) Molybdenum (Mo) Zinc (Zn) Chromium (Cr) Others (Total) Aluminum (Al) 0.0 - 0.25 0.0 - 0.10 0.0 - 0.40 0.0 - 0.10 2.20 - 2.80 0.0 - 0.10 0.15 - 0.35 0.0 - 0.15 Balance PROPERTY VALUE TEST METHOD COLOR TEST LEVEL TEST TEMPERATURE VOLUME SWELL DUROMETER TENSILE STRENGHT ULTIMATE ELONGATION BLACK 3 B 100° C NO REQUIREMENT 40 +/- 5 (SHORE) 4 MPA (580 psi) MINIMUM 500 % MINIMUM N/A GRADE TYPE CLASS ASTM D 2240 ASTM D 412 ASTM D 412 HEAT AGING A14 70 hrs. @ 100° C Change in hardness + 10 Pts Change tensile max. -25% Change elongation -25% ASTM D 573 LOW TEMPERATURE BRITTLENESS F19 ASTM D 2137A, 9.3.2 3 MINUTES @ -40° C PASS HORIZONTAL FLAME RESISTANCE Z2 UL-94 NOT TO EXCEED 3 IN/ MINUTE ADVANCED OZONE REQUIREMENT Z3 ASTM D 1171 70 hrs. @ 500 pphm @ 38° C (100° F) PASS C12 OZONE RESISTANCE ASTM D 1171 70 hrs. @ 50 pphm 38° C 100% quality retention COMPOUND AND SPECIFICATION DATA FOR P36 SADDLE WASHER BLACK EPDM 40 SHORE TYPICAL PHYSICAL PROPERTIES OF EPDM ASTM D2000 M3BA404 A14, C12, F19, Z1, Z2, Z3
GREEN Description of Section’s Relevance Elastomer Roof Flashings Product Offerings Low Emitting Materials- VOC Emission Limits Low Emitting Materials-Product VOC Content Building Product Disclosure- Recycled Content of Materials PBT¹ Source Reduction-Lead, Cadmium, Copper Red List Content Conflict Mineral Content Hazardous Substance Content (ROHS) Location(s) Where Manufactured Additional Information Various products offered by Aztec that apply to information as follows. • Master Flash® Roof Flashing • Retro Master Flash® Flashing There are no VOC regulations for these products. These products have no VOC content. Some of these ashings, may contain up to 2% recycled material. There is no lead, cadmium, or copper present in these products. These products contain no materials present on the red list. These products contain no con ict minerals. No substances present which are reportable per ROHS guidelines. Locations of manufacturing: •Tecate, Mexico There is no additional information for these products. Strictest VOC regulatory limit in which governs the above products. Best estimate of the actual VOC content within product in g/L or % by weight. Products with low VOC content may assist in earning LEED credit and improving air quality. Recycled content used within product that may assist in earning LEED points. Lead, Cadmium, and Copper content for use in determining LEED credit for PBT reduction. Any red list materials as de ned by the Living Building Challenge (LBC). Any materials within the product that may be from the DRC (Democratic Republic of Congo). Any substances contained within the product reportable per ROHS guidelines. Manufacturing location of the product pertains to its carbon footprint. If jobsite area is within 500 straight-line miles of this location, LEED credit may be earned. Additional product information relative to LEED or environmental health and safety. ¹PBT’s are known as Persistent Bioaccumulative Toxins. *All information contained in this document is gathered from reliable sources believed to be up-to-date and accurate to the best of our knowledge. LEED Green Building Submittal Sheet- Elastomer Roof Flashings GREENPROGRAM
Master Seal® Bonded Washers Rubber Washers Other Quality Aztec Products INTERNATIONAL HEADQUARTERS 13821 Danielson Street, Poway, CA 92064 1-800-WASHER 5 (927-4375) | Ph: 1-858-513-4350 Fax: 1-858-513-4305 | E-mail: [email protected] www.aztecwasher.com Master Flash® , Universal Master Flash® , Multi-Flash® Master Flash® and Master Seal® are trademarks of Aztec Washer Company, Inc. For Technical Support Call: 1-800-WASHER 5 (927-4375) (Outside California Only), California Callers: (858) 513-4350 YEAR WARRANTY 35 To see our complete product line go to: www.aztecwasher.com Installation Videos: www.aztecwasher.com/installationvideos/ VIDEO INSTALLATION AZTEC (UK) LTD. Unit 55, Enterprise Trading Estate Hurst Lane, Pedmore Brierley Hill, West Midlands DY5 1TX, United Kingdom Tel: +44 1384 573444 | Fax: +44 1384 572029 | E-mail: [email protected] www.aztecmaster-flash.co.uk AZTEC MEXICO Serv.y Maqs.Intls.SAdeCV. Ph:+52 665 6542571 | Fax: +52 665 6550796 | E-mail: [email protected] www.aztecwasher.mx AZTEC INTERNATIONAL S.A., ul. Sowia 13C, 62-080 Tarnowo Podgórne, Poland Tel: +48 61 867 60 84 | Fax: +48 61 867 34 44 | E-mail: [email protected] www.aztec-internationaS.e\ • www.master-fSash.e\ AZTEC AUSTRALASIA 70 Logis Boulevard, Dandenong South VIC 3175 T: (03) 9768 2394 | F: (03) 9768 2580 M: 0458544111 | E: [email protected] www.aztecau.com.au Aztec Nordic Ltd Gropintie 6 10600 EKENAS FINLAND | Tel: +358 40 849 7781 http://www.aztecnordic.fi/ Master Flash®
RkJQdWJsaXNoZXIy MjM3ODk4